To Factory Owners: 3 Steps to Self-Assess Solar System Potential and Avoid 10% Loss in Returns
The Hidden Value of Your Roof
The roof of the same-size factory can generate annual revenue of over one million in some cases, while others may fall short of 300,000, a 2.7x difference in earnings. What’s the reason behind this gap?
Core Issues:
1. Factory owners often misjudge the value of their roofs, leading to a 10%-40% reduction in power station returns.
2. How to quickly identify a roof's "inherent flaws" and "potential for improvement"?
Three Core Parameters of Roof Value
Parameter 1: Roof Load Capacity – The Safety Red Line that Determines Success or Failure
Fatal Mistake: Can all steel tile roofs install photovoltaics? The actual load capacity may only be 15 kg/m², while the weight of a solar system can reach 20-35 kg/m².
Safety Assessment Method:
1. Quick roof type identification (concrete/steel tile/masonry structure load range).
2. Remedial options when load capacity is insufficient: cost comparison for lightweight mounting brackets (single-axis vs. fixed brackets).
Parameter 2: Roof Orientation – How Much Do You Lose for Every Degree of Tilt?
· Return Calculation: True south orientation is the 100% benchmark, while east-west orientations can lose 15%-25% of energy output.
· Innovative Solution: Dual-side solar panels + tracking mounts.
Parameter 3: Shadows – The Invisible "Electricity Thieves"
· Common Trap: Shadows from factory chimneys, water towers, trees, etc., can cause partial module output to drop to zero.
· Technical Solutions:
1. Drone 3D modeling + AI shadow analysis tools.
2. Module-level power optimizers.
3 Steps for Factory Owners to Self-Assess Roof Value
Step 1: 5-Minute Quick Screening
Score basic indicators like roof area, structure type, usage years, and number of shadows.
Risk Alert: If the score is less than 60 points, prioritize reinforcing or abandoning the photovoltaic solution.
Step 2: Use a Mobile App Calculation Tool
Utilize PVsyst or SolarGIS online tools to input your roof's latitude, longitude, and parameters, automatically generating revenue estimates.
Step 3: Three Key Questions to Ask During Professional Assessment
1. Does your load report include the dynamic wind and snow load values?
2. Is the shadow analysis based on the true solar time trajectory on the winter solstice?
3. Is the module degradation rate calculated at 2% in the first year or using a linear 25-year 20% decrease?
Roof Renovation Value Enhancement Strategies
· Low-Cost Option: Steel tile roof reinforcement comparison: purlin reinforcement vs. local concrete pillars, with a cost difference of 3-8 RMB/W.
· High-Return Option: BIPV (Building-Integrated Photovoltaics) renovation: Solves load issues while reducing building energy consumption (see case study for an automotive factory).
Ultimate Calculation: How Much Is Your Roof Really Worth?
Calculation Formula: Roof Annual Revenue (RMB) = Usable Area (m²) × Installed Capacity Factor (0.6-0.8) × Local Average Irradiation (kWh/m²) × System Efficiency (75%-85%) × Electricity Price (RMB/kWh)